Pulse Cleaning Modes & Process Control
The touchscreen controller provides multiple scan patterns and adjustable power, pulse, speed and field settings. Build and document a sample-tested recipe for each coating and substrate rather than reusing one setting across different parts.
Typical Applications
Industrial manufacturing: Remove light rust, oxide, oil and weld discoloration before inspection, coating, bonding or welding, subject to process testing.
Automotive production and repair: Prepare selected metal components, molds and bodywork contact areas for downstream processes without abrasive media.
Shipbuilding and maintenance: Treat localized corrosion and coatings on accessible metal structures where the contaminant has been identified and suitable fume extraction is installed.
Construction and metal fabrication: Clean fabricated parts, joints, fixtures and repair areas with a controlled, non-contact process.
Aerospace manufacturing: Use only on approved components after material-specific parameter development, surface inspection and process qualification.
Electronics manufacturing: Clean selected metal housings, tools and contacts where the part, finish and allowable heat input have been validated.
Medical-device manufacturing: Support qualified surface-preparation steps on compatible production components; laser cleaning is not a sterilization process.
100-300 W Pulse Laser Cleaning Machine Specifications
Choose 100, 200 or 300 W according to the contaminant, substrate, required working width and production target. Laser-source model, pulse range and cooling architecture vary by configuration, so the signed quotation and source datasheet govern the final specification.
| Parameter | 100 W | 200 W | 300 W |
| Laser type | Pulsed fiber | Pulsed fiber | Pulsed fiber |
| Nominal wavelength | 1064 nm | 1064 nm | 1064 nm |
| Average output power | 100 W | 200 W | 300 W |
| Reference peak power | ≥10 kW | ≥15 kW | ≥20 kW |
| Pulse width / repetition rate | Source-dependent | Source-dependent | Source-dependent |
| Beam quality (M²) | <1.5 | <1.5 | <1.5 |
| Fiber cable length | 5 m | 5 m | 5 m |
| Maximum cleaning width | 100 mm | 150 mm | 150 mm |
| Scanner setting range | 0-10 m/s | 0-15 m/s | 0-15 m/s |
| Focus adjustment range | ±10 mm | ±15 mm | ±15 mm |
| Indicative rust-removal rate | 0.5-1 m²/h | 1-2 m²/h | 1-3 m²/h |
| Indicative paint-removal rate | 1-2 m²/h | 2-4 m²/h | 3-6 m²/h |
| Indicative oil-removal rate | 2-3 m²/h | 3-5 m²/h | 4-8 m²/h |
| Power supply | 220 V AC, 50/60 Hz | 220 V AC, 50/60 Hz | 220 V AC, 50/60 Hz |
| Maximum input power | <0.5 kW | <1 kW | <1.5 kW |
| Cooling method | Configuration-dependent | Configuration-dependent | Configuration-dependent |
| Operating temperature | 0-40 °C | 0-40 °C | 0-40 °C |
| Storage temperature | -10 to 60 °C | -10 to 60 °C | -10 to 60 °C |
| Clean, dry air supply | 0.4 MPa | 0.4 MPa | 0.4 MPa |
Why Use Pulsed Fiber Laser Cleaning?
Pulsed output gives the operator tighter control of delivered energy than continuous-wave cleaning, which can help remove thin contamination while limiting heat input. Results still depend on the substrate, surface finish and validated process window.
Controlled Surface Treatment
Adjustable pulse, scan and field settings support localized removal of oxides, coatings and residues from accessible surfaces.
Reduced Mechanical Wear
The non-contact process avoids blasting media and tool contact. Incorrect settings can still melt, discolor or texture the substrate, so sample testing remains essential.
Lower Consumable Use
Routine operation does not require chemical stripping agents or abrasive media. Ablated material becomes airborne particulate or vapor and must be captured, filtered and disposed of correctly.
Flexible Process Development
Recipes can be developed for rust, paint, oxide, oil, weld discoloration and pre-treatment, provided the coating and base material are compatible with laser processing.
Configurable Source and Cooling
Available 100, 200 and 300 W configurations may use different pulsed sources and air- or water-cooled architecture. Confirm the selected source, cooling method and duty cycle in the quotation.
Repeatable Production Settings
Once a process is qualified, saved recipes can improve consistency and reduce manual variation. Actual throughput depends on layer thickness, adhesion, scan strategy and acceptance criteria.
Machine Configuration
Touchscreen Controller
Set and store scan pattern, width, speed, frequency and power parameters through the touchscreen interface. Operator access and recipe controls depend on the selected control system.
Interchangeable Field Lens
Field-lens options balance working width, focal depth and energy density. Select the lens only after testing the target surface and required cleaning area.
Serviceable Cooling Inlet
A removable inlet filter supports ventilation maintenance on air-cooled configurations. Keep airflow paths clear and follow the source manufacturer’s inspection schedule.
Pulsed Fiber Laser Source
The exact JPT, Raycus, MAX or equivalent source determines the pulse range, cooling requirement, connector and warranty. Final source data is stated in the confirmed configuration.
Handheld Cleaning Head
The lightweight scan head supports manual treatment of accessible surfaces with selectable field lenses. Automation and focus options are available for compatible fixtures and part geometry.
Process Safety & Application Notes
1. This is an open-beam Class 4 laser process. Use a controlled area, beam containment where practical, interlocks, training and eyewear rated for the actual 1064 nm exposure.
2. Identify coatings before processing. Lead paint, chromates and unknown residues can produce hazardous fumes; use local source capture and application-appropriate filtration and PPE.
3. Validate power, pulse, focus, scan and overlap on samples to protect the base material and meet the required surface condition.
4. Cleaning rates are reference ranges, not guarantees. Contaminant type, thickness, adhesion, geometry, lens and acceptance criteria all affect output.
5. Confirm laser source, cooling method, cable length, extraction package and regional electrical standard on the signed quotation.
